BOLTARON® 9815F
FAR-Rated High Impact Resistant Film and Thin-Gauge Sheet
Thin-gauge companion to Boltaron® 9815E for thermoforming and two- and three-dimensional laminating. Exceptional impact strength and color, texture range.
Identical to extruded Boltaron ® 9815E in performance, Boltaron ® 9815F is calendered to thinner gauges of 0.010 to 0.035 in. (0.25 to 0.89 mm) for thermoforming and laminating. It meets FAR 25.853(a) and FAR 25.853(d) for smoke density and heat release.
This proprietary thermoplastic alloy sheet has notched Izod impact resistance of 5.0 ft-lb/in. (265 J/m) vs. competitive 65/65 rated products that measure 3.0 ft-lb/in. (159 J/m), improving durability and service life of interior components.
Highly consistent in thermoforming, it maintains wall thickness integrity in deep draws and sharp corners The consistently uniform quality of the thin-gauge sheet also ensures optimum appearance in flat surfaces and complex formed parts.
Boltaron® 9815F is available in the same wide range of colors and low quantity minimums as 9815E. Two available surface textures match 9815E, and another complements it.
The Boltaron impact resistant FAR 25.853(d) rated product family includes 9815E extruded sheet, 9815M in metallic finishes, 9815D with unlimited decorative patterns, 9815P in the widest range of textures and 9815F film and thin-gauge sheet for two- and three-dimensional laminating, and Boltaron® 9850 with a 50/50 rate of heat release.
Advantages
- Can be laminated to flat or three-dimensional metal, FRP or thermoplastic substrates
- 66% Greater impact resistance than other 65/65 thermoplastic alloy sheet
- Uniform high quality appearance
- Full color range
- Lot-to-lot color consistency
Applications
- Instrument panel housings
- Class dividers
- Bulkhead laminates
- Galley and lavatory components
- Bull noses, gap covers, moldings
- Sidewall and kick panels
- Window reveals
- Seat parts, backs, arm rests
- Tray tables
- Passenger Service Units (PSUs)
- Light housings
- Video monitor shrouds
- Life vest shrouds
- Air ducts
Configurations
Sheet sizes
- Lengths to 120 in. (3,048 mm)
- Widths to 60 in. (1,524 mm)
- Gauges from 0.010 to 0.040 in.
(0.25 to 1.02 mm)
- Custom sizes, gauges on request
- Rolls available on request in gauges
≤ 0.040 in. (1.02 mm)
Colors, textures
- Full color range
- 500 lb minimum
- Surface textures:
- Abrasion Resistant (AR) complements 9815E Sand (SA)
- Matte/Matte complements 9815E Coarse Matte (CM)
BOLTARON® 9815F PROPERTIES, RATINGS
PROPERTY |
TEST METHOD* |
TYPICAL VALUES |
Specific Gravity |
ASTM D792 |
1.490 |
Tensile Strength |
ASTM D638 |
5,500 psi |
38 MPa |
Flexural Strength |
ASTM D790 |
8,700 psi |
60 MPa |
Flexural Modulus |
ASTM D790 |
410,000 psi |
2,827 MPa |
Izod Impact (notched)
@ 73°F (23°C) |
ASTM D256 |
5.0 ft-lb/in. |
265 J/m |
Hardness Rockwell |
ASTM D785 |
107 |
Heat Deflection (annealed) |
ASTM D648 |
170°F
@ 264 psi |
77°C
@ 1.8 MPa |
Thermal Expansion |
ASTM D696 |
1.67 x 10-5/°F |
3 x 10-5/°C |
FAR RATINGS |
Flammability
Vertical burn, 60 sec
Vertical burn, 12 sec |
FAR 25.853(a)(i)
FAR 25.853(a)(ii) |
Pass
Pass |
OSU Heat Release
Peak - HRR, kW/m2
2 Min - HRR, KW-min/m2 |
FAR 25.853(d) Part IV |
<65
<65 |
NBS Smoke
Ds @ 1.5 min
Ds @ 4 min |
FAR 25.853(a) Part V |
<100
<200 |
*Independent lab tests. All tests at 73°F (22.8°C) in dry conditions unless otherwise noted.
THERMOFORMING GUIDELINES
Mold Shrinkage |
0.5 - 0.7% |
Forming Temperature |
335 - 370°F |
168 - 188°C |
Typical Heater Settings |
30 - 50% Top |
50 - 70% Bottom |
Drying |
Not Required |
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BOLTARON® FAR RATED SHEET PRODUCTS
Impact resistant FAR 25.853(d) sheet grades - opaque
Enhanced performance grades
Translucent grades
Window shade grades
Additional Boltaron FAR-rated grades
SIMONA offers the widest product range of PVC sheet and rod — FM 4910 rated sheet — chemical resistant materials from PVC, PP and PE to fluoropolymers — orthotics and prosthetics sheet — Boltaron aircraft sheet — plus proven products for boat building, outdoor furniture and many other industries.
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