Manufacturing
Quality, accuracy, and attention
to detail is the rule, not the exception
Cutting
Accurate cutting is performed by heavy-duty horizontal and vertical
saws featuring automatic unattended cutting. Lengths of 20 feet
or more are handled in an efficient manner.
Turning
USI utilizes a full range of precision lathes, from a simple
2-AXIS manual engine lathe (5 hp) to a sophisticated 7-AXIS Multi-Tasking Twin Spindle (25 hp each) with 24 Live Tool Stations and integrated with an advanced computer,
in order to best serve the needs of a large and diverse customer
base.
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Milling
Horizontal and vertical mills range from 1 to 30 hp with spindle speeds
from 1 RPM to 20,000 RPM. Computer Numerical Control equipment
is utilized based on part geometry, accuracy requirement, number of
parts and cost of set-up. USI's 3, 4, and 5-AXIS machines give
our customers a competitive edge. The result of these capabilities
is state of the art production efficiency.
Testing
Hydraulic testing up to 10,000 psi is performed utilizing calibrated
gauges. USI has a complete range of test and checkout equipment.
Assembly
Based on the needs of our customers, we offer assembly in the following
areas:
Mechanical
Hydraulic
In-house painting and marking are performed per customer specifications.
Inspection
Quality and attention to detail are provided with the use
of a high accuracy 5-AXIS coordinate measuring machine with
robotic control. Hard-copy printouts record the resulting
measurement.
In addition, our optical comparators provide both direct measurement
and measurement using surface illumination. In-process
inspection is performed by either a roving inspector, operator,
or both, depending on customer requirements.
Our inspection is in accordance with standard procedures and
calibration records are on file. In addition we employ Statistical
Process Control (SPC), as required. If an inspection
plan is not specified, we will use 1.0 AQL, as described in
MIL-STD-105.
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